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  HOME > IRON FILTERS > IRON REMOVAL

Iron Removal

As discussed in Iron/Rust - The Stainers iron and manganese require special filters designed to handle large amounts of iron or manganese removal without clogging causing flow rate reductions and without requiring excessive maintenance. The following discussion will list the most effective and most commonly used methods of removing iron and manganese from water.

Water Softeners 

Small to moderate amounts of iron (up to 3 mg/L) can be removed by a water softener which is properly designed for that purpose. In situations where both iron and hardness are present, this method has the advantage of eliminating the need for a separate iron filter. This can save homeowners money because it essentially gives them two filters for the price of one.

The ion exchange process (see water softeners) used by softeners to remove the hardness minerals calcium and magnesium can also be used to remove iron under certain conditions. Iron in solution forms positive charged particles known as cations, as do the hardness minerals calcium and magnesium. The iron cations can be exchanged for sodium in a softener just as easily as can calcium and magnesium.

Problems with this method can occur if precipitated iron is allowed to form a jelly-like substance on the inside of the water softener, coating the resin bed and greatly reducing the softening capacity of the softener. This can render the softener ineffective for both iron removal and softening.

To avoid this occurrence certain precautions and design considerations should be considered when considering water softeners for iron removal.

  1. Use softeners which have day override capibilities. These softeners can be set to regenerate every few days regardless of the amount of water that passes through the softener. This will avoid long periods between regenerations, thus allowing the iron less time to form coatings on the resin beads.
  2. Use softeners which use their soft water to refill the brine tank. Surprisingly, very few water softeners use their soft water to dissolve the salt in the brine tank. They, instead, use untreated water. Newer models direct their own soft water into the brine tank for more efficient dissolving of the salt and more thorough brining.
  3. Always use an automatic resin cleaning system. This will assure that when, despite the above precautions, iron does manage to oxidize in the resin bed, it can be removed during backwash.
  4. Talk to a Water Professional. After analyzing your water, he can decide if the right factors are present for softening to work for iron removal.

    Oxidation - Filtration Iron Filters 

This class of filters removes large amounts of iron by first oxidizing it, causing it to come out of the dissolved state, and then filtering it out of solution, capturing it in the filter bed. The accumulated iron is periodically, automatically  flushed out of the filter.

Unlike water softeners, these types of filters are designed to allow iron to oxidize in the filter bed. They are equipped with the proper type of medium to handle the precipitated iron and have strong enough backwash flow rates to expel the accumulated iron during the cleanout cycle.

There are several types of filters in this class. These include greensand filters, chlorination-filtration filters, ozone filters and air oxidation filters (known as Chemical Free Iron Filters). Although they each employ different substances as their oxidizers and medium they all work on the same "oxidation - filtration principle", which is, plainly put, "get the iron to rust, then filter it out."

These types of filters should be used when water softening is deemed not to be appropriate for the situation. High levels of iron, manganese, sulfur gas (H2S), high dissolved oxygen or high pH would suggest the use of an iron filter over a water softener for iron removal.


 
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